How to Measure for a Plate Carrier?

Choosing the right plate carrier size might seem like a puzzle at a first glance but do not worry we got you covered! Whether it is for tactical activities, outdoor endeavours or you just like the feel of a tactical outfit, having the proper fitting gear is vital. Below is in-depth guide that will lead you to the right decision.

Step 1: It's All About the Plates

Plate carriers aren’t like T-shirts or jackets—they don’t follow regular clothing sizes. Instead, the plate carrier size depends on the ballistic plates they hold. These plates are what protect your vital organs, so getting the right size is crucial.

Common Plate Sizes

Plate SizeDimensions (inches) Dimensions (cm) Best Fit For
 Small 8×10 20×25  Small frames or petite builds 
 Medium 10×12 25×30 Most adults 
 Large 11×14 28×36 Broad chests or larger builds 

Pro Tip: Most people fit a medium-sized plate. If you’re unsure, start with medium—it’s the most versatile size!

Step 2: Measure Yourself

To pick the right plate carrier size, measure your torso height and chest width.  Here’s how to do it:

  1. Torso Height
    Measure from the top of your sternum (where your collarbones meet) down to just above your belly button. This is the height the plate needs to cover.

  2. Chest Width
    Measure from one armpit to the other across your chest. This is the plate’s width, ensuring it protects your torso without restricting movement.

    Detailed size chart for plate carriers showing measurements for small, medium, and large sizes.
    plate carrier size chart

Example:

  • If your torso height is 11 inches and your chest width is 9 inches, a 10×12 inch plate (medium) is perfect for you.

Step 3: Try It On with Plates

If you’re shopping in-store, ask to try on the plate carrier with plates inserted. This gives you a true sense of how it feels in action. A plate carrier with plates is heavier and fits differently compared to an empty one.

What to Check During Fitting

  1. Shoulder Straps: The plates should sit just below your collarbone—adjust the straps to get this alignment.
  2. Cummerbund: Adjust it so the carrier is snug around your torso, but not too tight. You should be able to take a deep breath easily.
  3. Mobility: Raise your arms, twist your torso, and bend forward—everything should feel natural.

Step 4: Adjustable Features Make Life Easy

Here’s the great thing about plate carriers—they’re highly adjustable. Most have:

  • Shoulder Straps: Fine-tune the height so the plates cover your chest perfectly.
  • Cummerbund: Make sure it wraps around your waist snugly but comfortably.

With these features, even if your initial fit isn’t perfect, you can make adjustments to get it just right.

Step 5: Practical Testing

Once you’ve picked your plate carrier, give it a proper test drive:

  • Go for a short run or jog.
  • Try some push-ups or jumping jacks.
  • Wear it while doing daily tasks to see if it feels natural.

Pro Tip: If something feels off, don’t hesitate to adjust the straps or consult with the staff for help.

Final Words

Choosing the right plate carrier is about comfort, mobility, and protection—not just looks. Always measure yourself carefully and, if possible, try it on with plates. Once you find the perfect fit, your plate carrier will feel like a second skin.

And remember, at Huasheng Tactical, we’re always here to help you find the perfect gear. Have questions? Reach out—we’ve got your back!

Wonderful! Share this Case:

Consult Now

*We respect your confidentiality and all information are protected.